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from the archives: a few notes on adhesive, plastic ink scoops, ink mixing cups, and squeegees

12/27/2012

2 Comments

 
Originally published 12/5/2011

If you browse your screen printing supplier's website they'll be selling plastic ink scoops, ink mixing cups, and squeegees for a high premium, probably because they are "specialty" and you can't find them anywhere else. However, a great alternative supplier from whom you can buy the same exact products is your local auto paint supplier. They sell all the same items, but for super cheap.

Also, you've got to switch to water based platen adhesive if you still use canned sprays. The benefits are that it's SO much cheaper, it lasts longer, and it doesn't kill your lungs. We go through a $28 gallon in 2-3 years instead of a $5 can every 3 days. Just get a ketchup-style squeese bottle and apply with a plastic squeegee. The stuff is awesome: we've run 500 shirts on a single application. You just have to wipe the platens down with a wet abrasive sponge every couple of hours to reactivate it, and you're set.

You can thank us later.
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from the archives: make, don't buy - washout booth, dry box, exposure table, and more.

12/27/2012

7 Comments

 
Originally published 12/5/2011

In your quest for purchasing supplies for your screen printing shop you'll no doubt find many suppliers ready and anxious to sell you a washout booth for $1200-$1500, an exposure table for anywhere from $500-$2000, and a dry box for, well, who knows how much. That's a lot of money. We found that, instead of buying said supplies, the very same type of product can be built for a small fraction of the cost. Click "Read More" below to check out our tips.

Read More
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from the archive: ambassadors

12/27/2012

1 Comment

 
Originally published 12/1/2011
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From the archive: MKS

12/27/2012

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Originally published 11/28/2011

MKS shirts printed for our friends (once again) at Merry Sales.
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from the archive: Sugino engineering corporation

12/27/2012

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Originally published 11/26/2011

Sugino Engineering Corporation shirts printed for our friends at Merry Sales.
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from the archive: our new graphics computer

12/27/2012

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Originally published 11/23/2011

Why buy a case?
Picture
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from the archive: custom sideclamp mod on our harco 6-6

12/27/2012

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Originally published 11/23/2011

If you look at the pictures of our shop, you'll see three presses: a 6-4 Hopkins, a 4-4 Hopkins, and a 6-6 Harco, the last of which we've almost exclusively used as our powerhouse press for low-registration high-quantity jobs, while the Hopkins presses have been relied on for their finesse. Now, the Harco is certainly capable of such finesse, but because of it's age (it's old) it's become a bit
clunky and limited by some of its design features, most notably the sideclamps, which rely on four posts to stabilize the screens into place. The problem with the four posts is that the screen moves too much when tightening any of the posts, making setup take forever on jobs requiring a high level of accuracy. We like how the Hopkins presses have a bar that stabilizes the screen instead of the posts, so we made a modification to modernize our sideclamps a bit (more after the break).

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from the archive: Custom aluminum platens

12/27/2012

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Originally published 11/16/2011

I can't stress enough the benefit of aluminum platens for screen printing, as we've not had much luck with wood in the past because of warping and heating issues. At Hi Voltage we will soon offer a full range of standard and specialty size aluminum platens. A few that we've made ourself include
toddler/babydoll tee platens, sleeve platens, and oversize platens, in addition to standard sizes. Another benefit of using aluminum platens is that at Hi Voltage we rarely use our huge oven, as we flash cure everything. 

"But wait," you may be thinking, "why would you wait 30-40 seconds for each shirt to full-cure?" "AHA!" I'd respond, there are some tricks to full-curing with a flash. First, make sure the aluminum platens are heated up before you start printing. Next, before you're ready to cure it fully, make sure you pop the shirt off of the platen to allow it to heat faster. This way you can fully cure a shirt in about 10-15 seconds. 

Do you want aluminum platens without the expensive price tag? As mentioned, pretty soon we'll be offering standard and specialty aluminum platens for all of your printing needs . . . without the high price. Inquire about availability or check back soon! We've been printing with these for years without any degradation, screw-loosening, etc. Mike tells me that, though I'm too young to understand, you can sit on these, Fonzie-style ("Yo Fonzie . . . 'Ayyyyyy").
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from the archive: Some ad"vice" for cleaning your screens

12/27/2012

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Originally published 11/16/2011

If you're looking for an easier and more stable solution for cleaning your screens, look no further than a vice. Yes, a vice. Locking the screen in a vice gives you the ability to de-tape the screen, wipe it town, re-tape, etc. without any of the hassle of leaning it up against anything or cleaning it in-press. Spraying it is a lot easier this way, and screen cleaning will be a breeze! Just have a cheap-o bench nearby and attach a vice.

Try it out. You'll be happy you did.
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from the archive: the benefits of your print shop also being a metal shop

12/27/2012

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Originally published 11/16/2011

Mike can weld. I say this both in the sense that he has the knowledge to do so, and is pretty darn good at it. As the title says, there are quite a few benefits to haveing a print shop that also includes a great deal of welding, metal and wood cutting tools, and more. For instance, we just printed these shirts for our buddy Jay at Complete Fabrications in San Francisco ("Evil Minds that Plot Construction" - www.completefabrications.com) on our custom in-house made platens (more on these soon!) that we use on both of our Hopkins presses. Mike cuts the aluminum with a plasma cutter, attaches brackets to the bottom for a clamp, and we have custom aluminum platens!
We also got a new 24"x24" oversize flash heater from Black Body (Thanks Jackie @
Black-Body! www.BBCind.com). We just bought the guts, but Mike welded up a kickass harness for the guts (pictured below), which is a super affordable, do-it-yourself method to get flash setup . . .  if you can weld.
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